How to Solve Weight Variation Online In Biscuits or Cookies Line

There are several methods to Solve the weight variation Online in Biscuits or cookies line. First of all you have to identify the variation in weight.

For that you need to take the line wise weight of wet biscuit dough at rotary.

After analyzing, you will reach at two outcomes:

  1. Weight Variation 1g to 2 g
  2. Weight Variation 3g to 5g

How to Solve Weight Variation Online In Biscuits or Cookies Line

The Possible ways to solve this problem are:

S.No. PROBLEM IDENTIFIED PROBABLE REASON and SOLUTION More Reasons
1. Variation in weight 1 or 2 gm. Reason: Dough Consistency (water quantity variation) can be one of the reasons behind the weight variation; Knife or feed roll position can also effect.

Solution: Adjust the knife. If weight has to be increased than move the knife in upward direction or vice versa.

·    Loose Batch

·    Temp- Higher

·    Mixing time excess-hard

·    Mixing time lower- soft

·    Water Quantity

2. Variation in weight 3 or 5  gm. Reason: Dough Consistency (water quantity variation) can be one of the reasons behind the weight variation; Knife or feed roll position can also effect.

Solution: I) Adjust the feed roll. If weight has to be increased than feed roll should be moved towards dye roll or vice versa.

ii) If more variation in weight is coming than there must be a fault in dye roll.

·         Knife adjustment

·         Die adjustmentsis of

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

I professionally prove that doing this you can control your weight of biscuit at rotary of it varies 1-5g.

If there were more variation in weight of your biscuits at rotary then you need to do a thorough analysis of your batch, Mixing and rotary section and try to identify some other problem of weight variation.

If you want to share your knowledge on this topic leave a comment below in the comment section.

Keep Visiting…!

Tags:

Leave a Reply